SimHydraulics

Key Features

  • Pump models, including centrifugal, jet, and axial-piston pumps
  • Directional valve models, including check valves and common configurations for 2-, 4-, and 6-way valves
  • Flow and pressure control valve models, including ball, poppet, and pressure relief valves
  • Translational and rotational actuator models, including optional friction and centrifugal forces
  • Tank and pipe models with elevation effects for modeling fluid transportation systems
  • Customizable library of common hydraulic fluids
  • Ability to extend component libraries using the Simscape language
  • Support for C-code generation

Modeling a Hydraulic Actuation System 6:37
Model a hydraulic actuation system. A double-acting hydraulic cylinder controlled by a four-way directional valve is modeled using SimHydraulics® components.

SimHydraulics is used to optimize system-level performance and to create plant models for control design. The models you create support your entire development process, including hardware-in-the-loop simulations.

sh_circuitschematic
Hydraulic circuit schematic of a system that contains a gas-charged accumulator and a double-acting cylinder (bottom left). The colored blocks in the associated SimHydraulics model (top right) correspond to the colored elements in the circuit schematic.

Modeling Hydraulic and Hydromechanical Networks

With SimHydraulics you build a model of a system just as you would assemble a physical system. The symbols used in your model are based on the ISO 1219 fluid power standard. SimHydraulics employs a physical network approach to model building: components (blocks) corresponding to physical elements such as pumps, motors, and valves, are joined by lines corresponding to the physical connections that transmit power. This approach lets you describe the physical structure of a system rather than the underlying mathematics.

From your model, which closely resembles a hydraulic schematic, SimHydraulics automatically constructs equations that characterize the behavior of the system. These equations are integrated with the rest of the Simulink model.

SimHydraulics libraries provide more than 45 models of hydraulic and mechanical components, including models for pumps, cylinders, accumulators, and hydraulic flow lines. You can easily represent most commercially available hydraulic components.

You can use the sensor blocks in Simscape to measure values for any hydromechanical variable, such as pressure, flow, position, velocity and force, and then pass these signals into standard Simulink blocks. Source blocks enable Simulink signals to assign values to any hydromechanical variable. Sensor and source blocks let you develop an entire control algorithm in Simulink and connect it with a SimHydraulics network.

Modeling Hydraulic Components

SimHydraulics includes spring-loaded and gas-charged accumulator models, as well as two pipeline models:

  • The standard pipeline block models pipelines with circular and noncircular cross sections and accounts for frictional pressure loss and fluid compressibility.
  • The segmented pipeline block accounts for frictional pressure loss, fluid compressibility, and fluid inertia and enables you to model phenomena, such as water hammer.

A library of local resistance blocks lets you include pressure loss associated with elbows, bends, and cross-sectional flow area changes.

SimHydraulics provides actuators and pumps that let you:

  • Model hydraulic cylinders and rotary actuators, including effects such as cylinder friction
  • Model hydraulic motors, fixed-displacement pumps, and variable-displacement, pressure-compensated pumps for power exchange with rotational mechanical components

The valves library lets you model:

  • Directional valves, including 2-way, 3-way, 4-way, shuttle, check, and pilot-operated check valves
  • Flow control valves, including ball, needle, poppet, and pressure-compensated flow control valves
  • Pressure control valves, including pressure-reducing and pressure-relief types

The valves library also includes actuator models to simulate electromagnetic, discrete and proportional actuators, and servo-valves.

SimHydraulics Libraries
SimHydraulics model libraries of valves, accumulators, pipelines, pumps, motors, cylinders, and most standard components in hydraulic systems.

Customizing Models

You can combine the blocks in the SimHydraulics libraries to create custom hydraulic models. In addition, Simscape (required by SimHydraulics) contains a foundation library that includes a set of basic building blocks for different physical domains; these blocks define the pressure/flow relationship for basic physical effects, such as fluid compressibility, fluid inertia, mechanical friction, energy transduction, and flow through fixed and variable orifices. You can combine these building blocks with SimHydraulics blocks to model a component that spans different physical domains. As with Simulink, you can then group this assembly of blocks into a subsystem and parameterize it to reuse and share the custom component.

Modeling a Custom Hydraulic Valve 3:41
Model a custom hydraulic servovalve with flapper and spool dynamics. Configure model to include or neglect hydraulic forces on the spool.

The Simscape language enables you to extend the libraries of physical components. It is based on the MATLAB programming language, well-known by engineers. Using this object-oriented modeling language, you can define custom components, complete with parameterization, physical connections, and equations represented as acausal implicit differential algebraic equations (DAEs). The Simulink block and dialog box for the component are automatically created from the Simscape file.

Simscape Language: Hydraulic Example 3:38
Model custom hydraulic components. A fixed hydraulic orifice is defined using implicit equations.

SimHydraulics models can include physical signals that have units associated with them. You specify the units and parameter values in block dialogs, and Simscape performs the necessary unit-conversion operations when solving a physical network. A Physical Signals block library in Simscape lets you perform math operations on physical signals and graphically input equations inside the physical network. Physical signal ports are used in Simscape block diagrams to better integrate physical signals into your physical system, which increases computational speed.

SimHydraulics Cylinder
Cross-section illustration of a hydraulic cylinder with snubber (bottom left). The colored blocks in the SimHydraulics model (top left) correspond to colored arrows in the cross-section illustration, which represent typical hydraulic flow paths. The graphs (right) track the velocity and position of the piston, and the pressure of the hydraulic fluid during the simulation.

Defining Fluid Properties

SimHydraulics employs efficient methods for defining density, viscosity, and bulk modulus—the fluid properties that affect system behavior. SimHydraulics provides 18 commonly used hydraulic fluids, such as Skydrol LD-4, HyJet 4A, and Fluid MIL-F-83828. Properties for these fluids are automatically calculated when you input the temperature and amount of trapped air. You can define a fluid by entering its fluid properties.

sh_fluid
Dialog box for selecting a hydraulic fluid for a hydraulic loop. You can select commonly used hydraulic fluids, such as Skydrol LD-4, HyJet 4A, and Fluid MIL-F-83828. SimHydraulics automatically calculates key fluid properties from your specified values for trapped air and fluid temperature.

Extending Model Capabilities

You can generate a linear model (continuous or discrete time) from your nonlinear SimHydraulics model. You can analyze the linear model's behavior about a certain operating point, or you can create a controller by applying linear control theory to the system. You can also automatically calculate the steady-state solution of your SimHydraulics model to remove unwanted transients at the start of simulation, thus reducing the amount of time needed to simulate your system.

Modeling the Plant and Controller in Simulink

As a physical modeling product built on Simscape, SimHydraulics provides expanded capabili­ties for modeling hydraulic systems. You can create your physical plant model using physical connections, and, through Simscape interface blocks, connect it directly to your control model built with signal flows in Simulink. As a result, you can test your entire system within the Simulink environment.

Integrating Physical Systems and Controller 5:49
Detect system integration issues in simulation. Mechanical, hydraulic, electrical, and control systems are gradually integrated into a full system model.

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